In the current study, Enteromorpha intestinalis, a green macroalgae, has been utilized as a substrate to synthesise a new environmentally friendly and cheap dual -functional (catalyst and electrocatalyst) material. The catalyst was used for efficient hydrogen production from alcoholises sodium borohydride and as an anode catalyst for direct methanol fuel cell applications. At the catalyst synthesis stage, orthogonal arrays of Taguchi is used to find the optimum levels of independent variables for the superior catalyst performance that bears the modest kinetics. The experiments performed in accordance with the L16(45) type orthogonal array. The samples treated at relatively moderate acid, impregnation temperature, impregnation time, burning temperature and burning time showed higher catalytic activities with Exp(5) presenting the optimal catalytic activity followed by Exp(1), Exp (15), Exp(8) and Exp(12), respectively. The experimental levels of coded variables (acid molarity, impregnation temperature and time, burning temperature and time) for Exp(5) were 3 M, 50 C-degrees, 24 h, 500 C-degrees and 2 h., respectively. These finding suggest that providing maximum levels of each of independent variable will not provide high catalytic activity. Taking into account the binary and ternary interactions is an efficient way to determine optimal level of each parameter with regards to maximum hydrogen production rate. The morphological and structural characterization of the optimal catalyst was finally carried out with SEM- EDS, XRD and FT-IR. CV and EIS measurements were taken to determine the electrocatalytic activity of final biochar. Experimental studies revealed that the utilization of E. intestinalis-based electrocatalyst as an anode catalyst for direct fuel cell applications is promising. By employing advanced Taguchi -based experimentation, this research establishes the optimum levels of independent variables, enhancing the catalyst’s performance, and highlighting a novel approach to modest kinetics improvement.
